5’S Implementation in a Process Industry (Steel industry) & Pipe Industry:
The live project is done (Steelco Gujarat Ltd. Baroda and Kriti Industries (India) Ltd., Pithampur, near Indore) in the small scale process industry. 5’S Implementation refers as quality Improvement technique. This technique relates to improvement in Workplace layout itself. This is the starting point of lean manufacturing. To identify the wastages (Non Value Added Work) in the industry, I used the Value Stream Mapping (via firstly draw the Process Activity Chart) techniques in various lines of the plant, then give suggestion in the management, to properly utilization of the value added time in terms of men power and the lead time. The ultimate objective of the project is to reduce the Production Lead Time of the product without any compromise in the quality. Consequently, the cost of the product is reduced and hence the productivity is increased.
Fabrication of High Cycle Fatigue Testing Machine:
About 80% accidents in the Airplane are due to Fatigue failure of wings. Hence we are developed a PVPS Fatigue Testing Machine in which we can test the specimen of different material under the Tensile as well as Bending load.
Hydro Electric Power Plant Rajghat M.P. from 02-07-2005 to 07-08-2005.